Accommodate different load sizes, routes, & timings

The Importance of Supply Chain

Supply chain management (SCM) is the strategic coordination of the entire process of getting a product or service from raw materials to the final customer. Its importance is undeniable, affecting everything from a business's financial performance to the broader global economy and a company's environmental and ethical impact.

For an individual business, effective SCM is a source of competitive advantage and the backbone of day-to-day operations. 
  • Reduces costs: By optimizing procurement, production, and distribution, businesses can eliminate waste and unnecessary expenses, leading to improved profit margins and cash flow.
  • Increases efficiency: Streamlining operations, from planning and production to inventory management, minimizes delays, shortens lead times, and boosts overall productivity.
  • Improves customer satisfaction: An efficient supply chain ensures that customers receive the correct products in a timely manner. This reliability builds trust and loyalty, which are crucial for long-term success.
  • Builds resilience: Proactive SCM includes risk management strategies, such as diversifying suppliers and building contingency plans, to protect against disruptions caused by natural disasters, geopolitical issues, and other unforeseen events.
  • Drives innovation: Optimizing the supply chain can lead to new, impactful solutions by bringing together suppliers, manufacturers, and retailers. 
 
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Warehouse On-Hand Inventory

Maintaining an accurate count of on-hand inventory is a cornerstone of effective supply chain and inventory management. 
  • Avoids stockouts and overstocking: A precise count helps prevent stockouts, which can lead to lost sales and unhappy customers. It also prevents costly overstocking, which ties up capital and increases storage expenses.
  • Improves customer satisfaction: When inventory records are accurate, businesses can provide reliable information about product availability. This prevents overselling and leads to faster, more reliable order fulfillment, which enhances customer trust and loyalty.
  • Reduces operational costs: Accurate inventory management minimizes hidden costs associated with theft, damage, and poor handling. It also reduces the need for expensive, time-consuming manual recounts and physical audits.
  • Enhances decision-making: Accurate inventory data provides valuable insights for business decisions, such as forecasting demand, planning production schedules, and optimizing warehouse space.
  • Supports financial reporting: Inventory is a significant asset for a company, and accurate counts are critical for precise financial reporting and valuation, especially during tax season and audits. 
Strategies for improving inventory accuracy
For many companies, the biggest challenge is the discrepancy between their physical and electronic records, often due to human error. Best practices for improving accuracy include: 
  • Implement a Warehouse Management System (WMS): A WMS provides a centralized system for real-time tracking of all inventory movements. This can be integrated with barcode scanners and other technology to reduce manual data entry errors.
  • Conduct cycle counting: Instead of disruptive, time-consuming full annual inventory counts, cycle counting involves regularly auditing smaller, preselected portions of the inventory. This helps catch discrepancies early and is less disruptive to operations.
  • Utilize technology: Barcode scanning and RFID tags automate the tracking process, minimizing human error and providing instant visibility into stock levels.
  • Optimize warehouse layout: Organizing the warehouse with a logical flow and clear labeling can minimize errors from misplaced stock. Placing high-volume items closer to packing stations can also speed up fulfillment.
  • Standardize processes and training: Creating and enforcing clear, consistent procedures for all inventory-related tasks—from receiving goods to handling returns—reduces variability and human error. Regular staff training reinforces these procedures. 
  • What other ways can a WMS improve inventory management?
 
 

Warehouse on-hand inventory is the total physical stock available at a specific moment, distinct from stock reserved for orders. Accurate on-hand counts are crucial for avoiding stockouts, improving customer satisfaction, and reducing operational costs. Improving accuracy involves using technology like a WMS, conducting cycle counts, and standardizing procedures.

Leslie Alexander

On-hand inventory is the critical and immediate measure of a warehouse's physical stock. This metric is fundamental to successful inventory management, directly impacting a business's operational costs, efficiency, and customer satisfaction. By accurately tracking on-hand inventory, companies can proactively prevent costly stockouts or overstocking, provide reliable information to customers, and enable more precise financial reporting. Ultimately, effective on-hand inventory management, supported by technology and standardized processes, is essential for a business's operational and financial health.

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